Fully automatic CNC busbar punching and shearing production line
CNC Punching Shearing Machine Shear Punch Embossing Processing Demonstration
Product Overview
Our CNC Busbar Punching Shearing Machine is a high-efficiency, automated solution designed for precision processing of copper and aluminum busbars in power distribution, switchgear, and transformer manufacturing. Integrating automatic feeding, positioning, clamping, punching, shearing, and embossing functions, this machine delivers industry-leading accuracy of ±0.2mm while eliminating material waste, making it the ideal choice for modern electrical equipment production lines.
Product features of the fully automatic busbar punching and shearing machine
✅ High-Precision CNC Control System
Equipped with an industrial-grade CNC controller (optional Beckhoff/Siemens system), supporting 2D/3D CAD drawing import, one-click program generation, and real-time processing monitoring. Compatible with both metric and imperial units for global use.
✅ Fully Automated Operation
Features dual power clamps (X1/X2) for stable feeding, automatic mold switching, and continuous processing. Achieves a maximum feeding speed of 35m/min, drastically reducing manual labor and production time.
✅ Versatile Processing Capabilities
Supports punching (round holes, oblong holes, special-shaped holes), shearing, and embossing for busbars up to 16mm thickness and 250mm width. Optional 7/8-punch die sets and custom tooling for diverse production needs.
✅ Hydraulic Power System
Adopts a high-efficiency hydraulic drive system with patented pressure control technology, ensuring stable performance, low noise, and long service life. Built-in overload protection prevents damage from unexpected loads.
✅ Zero-Waste Processing Design
Advanced shearing and punching technology minimizes material loss, optimizing material utilization and reducing production costs for large-scale busbar manufacturing.
✅ User-Friendly & Safe Operation
Intuitive touchscreen interface with multi-language support. Safety interlock systems and enclosed processing areas ensure operator safety, meeting CE/ISO safety standards for industrial equipment.
Basic parameters of the equipment
|
name |
unit |
parameter |
remark |
|
cylinder pressure |
KN |
600 |
|
|
mold library |
a |
Six punches, one piece, one embossing |
or 8 strokes and one cut |
|
Number of strikes of the oil cylinder |
HPM |
170-180 次/分 |
20mm stroke |
|
number of controlled axes |
axis |
6 |
西门子伺服 |
|
Hole spacing control accuracy |
mm/m |
±0.2 |
|
|
Maximum punching diameter |
mm |
Ø4.3-35（圆孔） |
|
|
Maximum cross-sectional area |
mm² |
180×50 |
|
|
Maximum positioning speed along the X-axis |
m/min |
80 |
|
|
Maximum effective travel of X-axis |
mm |
2000 |
|
|
X-axis accuracy error |
Mm |
0.20/500（不累加） |
|
|
Maximum positioning speed along the Y-axis |
mm |
60 |
|
|
Maximum effective travel of Y-axis |
mm |
1000 |
|
|
Y-axis accuracy error |
mm |
0.20/500（不累加） |
|
|
Maximum effective travel of Z-axis |
mm |
280 |
|
|
cylinder stroke |
mm |
45 |
|
|
Largest machined copper bar |
Mm |
6000*180*16 |
长*宽*厚 |
|
Minimum machining copper bar |
Mm |
15*3 |
宽*厚 |
|
Total power |
KW |
20 |
|
|
Equipment appearance |
Mm |
10500*2500*1760 |
长*宽*厚 |
Main Components of CNC Busbar Punching & Shearing Machine
|
Item Name |
Brand/Model |
Quantity |
|
Main Motor |
11KW Wannan |
1 pc |
|
Servo Motor |
Siemens (Germany) |
6 pcs |
|
Servo Drive |
Siemens (Germany) |
6 pcs |
|
AC Contactor |
Schneider |
8 pcs |
|
DC Power Supply |
Mean Well |
1 pc |
|
Proximity Sensor |
Lanbao (Germany) |
6 pcs |
|
Operating System |
Siemens 808D (Germany) |
1 set |
|
Intermediate Relay |
Schneider |
6 pcs |
|
Industrial Control Computer |
Qiyang (Beijing) |
1 set |
|
Solenoid Directional Valve |
ATOS (Italy) |
1 set |
|
Double Vane Pump |
Albert (USA) |
1 set |
|
Linear Guide & Ball Screw |
HIWIN / TBI |
6 sets |
Product Details Display
