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Specializing in the production of CNC busbar processing machines, busbar punching and shearing machines, transformer winding machines, and other mechanical equipment

803 Hydraulic 3-in-1 Busbar Processing Machine for Copper & Aluminum

803 Busbar Machine Processing Demo: Shearing, Punching, Bending

Core Advantages of the 803 Busbar Machine:

3-in-1 Multi-function: Punching, Shearing, Bending in one station

✅ 800kN Heavy-duty Hydraulic System: Handles thick & wide busbars easily

✅ High Precision: ±1° bending tolerance for accurate workpieces

✅ Wide Compatibility: Works with copper and aluminum busbars

✅ Flexible Mold Options: Standard molds included, custom molds available

✅ Easy Operation: Pedal control for safe and efficient processing

✅ Durable Build: Industrial-grade components for long service life

3-Station Working Principle:
The machine features 3 independent working stations:
1. Punching station: For drilling holes in busbars
2. Shearing station: For cutting busbars to required lengths
3. Bending station: For forming angles and shapes
All stations work with a stable hydraulic system for smooth, fast processing.

 

Core parameters for copper-aluminum busbar processing

 

803 Busbar Processing Machine: Parameters for Copper and Aluminum Bar Processing

Punching Function

 

Maximum punching force (KN)

800

Punching processing range: mm

φ4.3- φ34

Maximum processing thickness: mm

20

Maximum processing width (mm)

300

Cut Function

 

Maximum shear force (KN)

800

Maximum shear width (mm)

300

Maximum shear thickness (mm)

20

Bending Function

 

Maximum bending force (KN)

800

Maximum bending width (mm)

300

Maximum bending thickness (mm)

20

Folded bend function

 

Bending width (mm)

100 (10 mm thick)

Processing Error

±1º

outline dimension mm

2060*1620*1680

Main motor power (KW)

3×7.5KW

machine weight T

2.3

The 803 busbar processing machine comes standard with molds.

List of molds for busbar processing machines

φ7、φ9、φ11、φ13、φ17、φ21、φ13×18 φ17×21

One set of shear molds

300

4 sets of bending molds

R5, R3, vertical bend, U-shaped bend

1 set of embossing molds

300×40

In addition to the aforementioned standard molds, we also offer a full range of alternative molds. Furthermore, we support customizing specialized molds tailored to customers' specific busbar processing requirements.

Product Description
The 803 3-Station Hydraulic Busbar Processing Machine is a heavy-duty 3-in-1 solution for punching, shearing, and bending copper/aluminum busbars. Ideal for electrical switchgear and control panel manufacturing, it features 800kN max force, high-precision ±1° bending tolerance, standard molds included, and custom molds available. Built with a durable hydraulic system, it boosts production efficiency while ensuring consistent quality.

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